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MECH6028 - Mechanical Workshop Practice 2

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Title:Mechanical Workshop Practice 2
Long Title:Mechanical Workshop Practice 2
Module Code:MECH6028
 
Duration:1 Semester
Credits: 5
NFQ Level:Fundamental
Field of Study: Mechanical Engineering
Valid From: Semester 1 - 2016/17 ( September 2016 )
Module Delivered in 4 programme(s)
Module Coordinator: GER KELLY
Module Author: GER KELLY
Module Description: The purpose of this module is to improve on the practical workshop skills , more indepth knowledge of marking out, drilling, turning, milling and grinding. Learn to programme, setup and use CNC Machining Centres.
Learning Outcomes
On successful completion of this module the learner will be able to:
LO1 Revise and apply workshop safety regulations to prevent and avoid accidents.
LO2 Production of external threads on the lathe, and also facing off, parallel, taper turning, knurling and drilling etc.
LO3 Perform a range of operations on the milling machine eg slotting, bevelling and corner rounding etc.
LO4 Use a surfacing grinder to provide a satisfactory finish on projects
LO5 Describe the principles of automated manufacturing processes. Setup and use CNC Machining Centre.
LO6 Programme CNC Machines using ISO/Heidenhain controllers.
Pre-requisite learning
Module Recommendations
This is prior learning (or a practical skill) that is strongly recommended before enrolment in this module. You may enrol in this module if you have not acquired the recommended learning but you will have considerable difficulty in passing (i.e. achieving the learning outcomes of) the module. While the prior learning is expressed as named CIT module(s) it also allows for learning (in another module or modules) which is equivalent to the learning specified in the named module(s).
No recommendations listed
Incompatible Modules
These are modules which have learning outcomes that are too similar to the learning outcomes of this module. You may not earn additional credit for the same learning and therefore you may not enrol in this module if you have successfully completed any modules in the incompatible list.
No incompatible modules listed
Co-requisite Modules
No Co-requisite modules listed
Requirements

This is prior learning (or a practical skill) that is mandatory before enrolment in this module is allowed. You may not enrol on this module if you have not acquired the learning specified in this section.

No requirements listed
Co-requisites
No Co Requisites listed
 

Module Content & Assessment

Indicative Content
Safety
Revision of personal safety and safe working procedures in the use of all workshop tools and operation of machines and equipment
Marking Out
Measuring equipment and hand tools. More intricate marking out, using standard marking out equipment and hand tools, including drilling and tapping.
Procedures and Sequences
Establishing proper procedures and sequences to execute the work
Milling
Use of vertical milling machines, setting up and clamping of work, milling with facing and slotting cutters.
Turning
Parallel, taper turning, drilling and tapping on the lathe. Cutting of Single Start threads. Use of the four jaw chuck
Grinding
Surface grinding of flat surfaces on projects using the magnetic chuck, feed rate and depth of cut.
Safe Manufacture
Safe manufacture of three projects involving all aspects of, machine shop applications, including drilling tapping, lathe, milling, surface grinding to the tolerances shown in drawings
CNC Programming - 2D
Write and Simulate CNC programmes on CNC Controllers, ISO/Heidenhain Languages, Absolute/Incremental, Cartesian/Polar, Speeds/Feeds, Programme Section Repeats, Canned Cycles.
Machine Centres
Operation of CNC Machining Centres, Programme Input/Editing, Machine Initialisation, Tool Length Offset, Origin Setting, Speeds/Feeds setting, Automatic Machining.
Assessment Breakdown%
Course Work100.00%
Course Work
Assessment Type Assessment Description Outcome addressed % of total Assessment Date
Project Exercise 1 Bench work, Milling, Drilling and Tapping 1,3,4 25.0 Week 3
Project Exercise 2 Emphasis on Turning, and Surface Grinding 1,2,3,4 25.0 Week 7
Project CNC Engineering Project 3,5,6 30.0 Week 12
Short Answer Questions Written exam paper to cover related studies 1,2,3,4 10.0 Week 5
Short Answer Questions Written paper to cover related studies 1,2,3,4 10.0 Week 10
No End of Module Formal Examination
Reassessment Requirement
Repeat the module
The assessment of this module is inextricably linked to the delivery. The student must reattend the module in its entirety in order to be reassessed.

The institute reserves the right to alter the nature and timings of assessment

 

Module Workload

Workload: Full Time
Workload Type Workload Description Hours Frequency Average Weekly Learner Workload
Lab Workshop Practice 3.0 Every Week 3.00
Lecture Related Studies 1.0 Every Week 1.00
Independent & Directed Learning (Non-contact) Self Study 3.0 Every Week 3.00
Total Hours 7.00
Total Weekly Learner Workload 7.00
Total Weekly Contact Hours 4.00
This module has no Part Time workload.
 

Module Resources

Recommended Book Resources
  • Bruce J.Black 2015, Workshop Processes, Practices and Materials, 5th Ed., Routledge [ISBN: 1138784729]
  • Michael Fitzpatrick 2011, Machining and CNC Technology, Update Edition Ed Ed., McGraw-Hill [ISBN: 0073373745]
Supplementary Book Resources
  • R.L. Timings, Manufacturing Technology, Pearson Education
  • A B Sandik Coromant 1994, Modern Metal Cutting
  • A.J. Lissaman/ S.J. Martin 1989, Principles of Engineering Production
This module does not have any article/paper resources
Other Resources
 

Module Delivered in

Programme Code Programme Semester Delivery
CR_EMANF_7 Bachelor of Engineering in Manufacturing Engineering 3 Mandatory
CR_EMECH_7 Bachelor of Engineering in Mechanical Engineering 4 Mandatory
CR_EMECH_6 Higher Certificate in Engineering in Mechanical Engineering 4 Mandatory
CR_EMECN_7 Parttime - Bachelor of Engineering in Mechanical Engineering 3 Group Elective 1

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