| Title: | CAE & Mechanical Design |
|---|
| Long Title: | CAE & Mechanical Design |
|---|
| Field of Study: |
Mechanical Engineering
|
| Valid From: |
Semester 1 - 2016/17 ( September 2016 ) |
| Module Coordinator: |
GER KELLY |
| Module Author: |
LORRAINE HOWARD |
| Module Description: |
This module advances the students' design knowledge coupled with the electronic expertise to manipulate & analyse 3D models with various CAE systems in use in modern industry. |
| Learning Outcomes |
| On successful completion of this module the learner will be able to: |
| LO1 |
Manipulate electronic CAD data for use with Computer Aided Engineering software and systems in design. |
| LO2 |
Analyse digital prototypes using industry standard software. |
| LO3 |
Complete a team design project by applying systematic design principles. |
| LO4 |
Design for fatigue a range of mechanical components. |
| LO5 |
Integrate major international standards (DIN, ISO, BS, Machinery Directive) and hazard analysis techniques into the mechanical design, operation and safety of components and machines. |
| Pre-requisite learning |
Incompatible Modules
These are modules which have learning outcomes that are too similar to the learning outcomes of this module. You may not earn additional credit for the same learning and therefore you may not enrol in this module if you have successfully completed any modules in the incompatible list. |
| No incompatible modules listed |
Co-requisite Modules
|
| No Co-requisite modules listed |
Requirements
This is prior learning (or a practical skill) that is mandatory before enrolment in this module is allowed. You may not enrol on this module if you have not acquired the learning specified in this section.
|
| No requirements listed |
Co-requisites
|
| No Co Requisites listed |
Module Content & Assessment
| Indicative Content |
|
Digital prototyping
The manipulation & analysis ( e.g:linear FE, family of parts and moulding )of 3D models within the parametric modelling software. Introduction to Product data exchange: DXF, IGES,STEP, STL.
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CAM
Introduction to CAM software.The use of specific CAM software for the generation of code to download to CNC machines for 2D parts & 3Dmodels.
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Rapid prototyping, CIM & reverse Engineering
Examination of the various Rapid Prototyping technologies, CIM & reverse Engineering. Use of RP software.
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Systematic Design
The systematic approach; problem statement, task clarification, design specification. Generating,evaluating, selecting feasibility concepts. Guidelines, checklists, rules.
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Standards and Regulations
The Machinery Directive. CE certification. Hazard analysis techniques.
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Component Design
Design of a range of mechanical components (shafts, bolts, connections) for fatigue; manufacture; finite/infinite life. Goodman method for fluctuating loads, Marin.
|
| Assessment Breakdown | % |
|---|
| Course Work | 100.00% |
| Course Work |
|---|
| Assessment Type |
Assessment Description |
Outcome addressed |
% of total |
Assessment Date |
| Open-book Examination |
A range of component designs. |
4 |
15.0 |
Week 5 |
| Practical/Skills Evaluation |
Digital prototyping |
1,2 |
20.0 |
Week 6 |
| Project |
Team project in design & hazard analysis. |
3,5 |
30.0 |
Week 9 |
| Open-book Examination |
Component design. |
4 |
15.0 |
Week 12 |
| Practical/Skills Evaluation |
RP & CAE |
1,2 |
20.0 |
Sem End |
| No End of Module Formal Examination |
| Reassessment Requirement |
Repeat the module
The assessment of this module is inextricably linked to the delivery. The student must reattend the module in its entirety in order to be reassessed.
|
The institute reserves the right to alter the nature and timings of assessment
Module Workload
| Workload: Full Time |
| Workload Type |
Workload Description |
Hours |
Frequency |
Average Weekly Learner Workload |
| Lecture |
Design |
3.0 |
Every Week |
3.00 |
| Lab |
CAE |
2.0 |
Every Week |
2.00 |
| Independent & Directed Learning (Non-contact) |
self directed study |
2.0 |
Every Week |
2.00 |
| Total Hours |
7.00 |
| Total Weekly Learner Workload |
7.00 |
| Total Weekly Contact Hours |
5.00 |
| Workload: Part Time |
| Workload Type |
Workload Description |
Hours |
Frequency |
Average Weekly Learner Workload |
| Lecture |
Design |
3.0 |
Every Week |
3.00 |
| Lab |
CAE |
2.0 |
Every Week |
2.00 |
| Independent & Directed Learning (Non-contact) |
self directed study |
2.0 |
Every Week |
2.00 |
| Total Hours |
7.00 |
| Total Weekly Learner Workload |
7.00 |
| Total Weekly Contact Hours |
5.00 |
Module Resources
| Recommended Book Resources |
|---|
- Nigel Cross 2008, Engineering design methods, 4th Ed., All, Wiley UK [ISBN: 0-471-87250-4]
- Robert L. Mott 2014, Machine Elements in Mechanical Design, 5th Ed., pearson [ISBN: ISBN-13: 9780135077931]
| | Supplementary Book Resources |
|---|
- Robert C. Juvinall, Kurt M. Marshek, 2011, Fundamentals of Machine Component Design, 5th Ed., Wiley [ISBN: 978-1118012895]
- Curtis Waguespack, 2011, Mastering Autodesk Inventor 2012 and Autodesk Inventor LT 2012, Wiley [ISBN: 978-1-1180-1682-4]
- Thom Tremblay, 2011, Autodesk Inventor 2012 and Inventor LT 2012 Essentials, Wiley [ISBN: 978-1-1180-1680-0]
- Wasim Younis, 2011, Up and Running with Autodesk Inventor Professional 2012, Createspace [ISBN: 1461066115]
- Wasim Younis, 2010, Up and Running with Autodesk Inventor Simulation 2011, Second Edition, BUTTERWORTH HEINEMANN [ISBN: 978-0-12-382102-7]
- Ian Gibson, David W. Rosen, Brent Stucker, 2009, Additive Manufacturing Technologies, Springer Science [ISBN: 978-1-4419-1119-3]
- Mikell P.Groover 2011, Principles of Modern Manufacturing 4th Edition, 4th Ed., wiley [ISBN: 978-0-470-50592-2]
| | This module does not have any article/paper resources |
|---|
| Other Resources |
|---|
- CD-ROM: Machinery Directive
- Website: British StandardsBritish Standards
Directive
- website: tutorials on Autodesk Student Community
- website: tutorials on http://www.alphacam.com/
- multimedia: Rapid Prototyping & Reverse Eng
(SME)
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Module Delivered in
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